Hunan Guoci New Material Technology Co., Ltd.
Wear-resistant alumina ceramic lined steel pipe is a composite material widely used in heavy-wear industrial applications. Its core design concept is to combine the toughness of steel with the hardness of ceramic to achieve ultimate wear resistance.
Wear-resistant ceramic-lined pipe combines the high hardness, wear resistance, and corrosion resistance of ceramic with the machinability, weldability, and high strength of steel. It offers advantages such as high wear resistance, light weight, easy processing, and flexible on-site installation.
Wear-resistant alumina ceramic-lined steel pipe typically consists of three components:
Sone of wear-resistant ceramic-lined steel pipes manufactured by Hunan Guoci.
Specifications of some of the wear-resistant ceramic-lined steel pipes we have produced:
No. | Name | Surface | Specifications | Dimensions | Glue Thickness | Structure at Both Ends | Flange Thickness | Straight Section Length |
1 | Ceramic Lined Steel Pipe | None | IDΦ48.5 | 304 ss pipe: Φ63.5×2, ceramic pipe: Φ56.5×4 | 1.5 | Fixed flanges at both ends DN50-PN10-GB/T20592 | 20 | L=2000 |
2 | Ceramic Lined Steel Pipe | None | IDΦ58 | 304 ss steel pipe: Φ76×2, ceramic pipe: Φ68×5 | 2 | Fixed flanges at both ends DN65-PN10-GB/T20592 | 20 | L=2000 |
3 | Ceramic Lined Steel Pipe | None | IDΦ71 | 304 ss pipe: Φ89×2, ceramic pipe: Φ81×5 | 2 | Fixed flanges at both ends DN80-PN10-GB/T20592 | 20 | L=2000 |
4 | Ceramic Lined Steel Pipe | None | IDΦ80 | 304 ss pipe: Φ102×3, ceramic pipe: Φ90×5 | 3 | Fixed flanges at both ends DN100-PN10-GB/T20592 | 22 | L=2000 |
5 | Ceramic Lined Steel Pipe | None | IDΦ100 | 304 ss pipe: Φ127×4, ceramic pipe: Φ112×6 | 3.5 | Fixed flanges at both ends DN125-PN10-GB/T20592 | 22 | L=2000 |
6 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ48.5 | 304 ss pipe: Φ63.5×2, ceramic pipe: Φ56.5×4 | 1.5 | Fixed flanges at both ends DN50-PN10-GB/T20592 | 20 | L=2000 |
7 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ58 | 304 ss pipe: Φ76×2, ceramic pipe: Φ68×5 | 2 | Fixed flanges at both ends DN65-PN10-GB/T20592 | 20 | L=2000 |
8 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ71 | 304 ss pipe: Φ89×2, ceramic pipe: Φ81×5 | 2 | Fixed flanges at both ends DN80-PN10-GB/T20592 | 20 | L=2000 |
9 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ80 | 304 ss tube: Φ102×3, ceramic tube: Φ90×5 | 3 | Fixed flanges at both ends DN100-PN10-GB/T20592 | 22 | L=2000 |
10 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ100 | 304 ss tube: Φ127×4, ceramic tube: Φ112×6 | 3.5 | Fixed flanges at both ends DN125-PN10-GB/T20592 | 22 | L=2000 |
11 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ80 | 304 ss tube: Φ102×3, ceramic tube: Φ90×5 | 3 | Fixed flanges at both ends DN80-PN10-GB/T20592 | 20 | L=2000 |
12 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ100 | 304 ss tube: Φ127×4, ceramic tube: Φ112×6 | 3.5 | Fixed flanges at both ends DN100-PN10-GB/T20592 | 22 | L=2000 |
13 | Ceramic Lined Steel Pipe |
Polishing Ra≤0.5um |
IDΦ107 | 304 ss tube: Φ133×3.5, ceramic tube: Φ119×6 | 3.5 | Fixed flanges at both ends DN100-PN10-GB/T20592 | 22 | L=2000 |
14 | Ceramic Lined Steel Pipe | External surface sandblasting Sa2 | IDΦ48.5 | 304 ss tube: Φ63.5×2, ceramic tube: Φ56.5×4 | 1.5 | Fixed flanges at both ends DN50-PN10-GB/T20592 | 20 | L=2000 |
15 | Ceramic Lined Steel Pipe | External surface sandblasting Sa2 | IDΦ80 | 304 ss tube: Φ102×3, ceramic tube: Φ90×5 | 3 | Fixed flanges at both ends DN80-PN10-GB/T20592 | 20 | L=2000 |
16 | Ceramic Lined Steel Pipe | External surface sandblasting Sa2 | IDΦ100 | 304 ss tube: Φ127×4, ceramic tube: Φ112×6 | 3.5 | Fixed flanges at both ends DN100-PN10-GB/T20592 | 22 | L=2000 |
Compared to traditional metal wear-resistant pipes (such as wear-resistant alloy steel and bimetallic composite pipes), ceramic-lined pipes offer the following significant advantages:
Features |
Advantage Description |
1. Extreme Wear Resistance |
This is its core advantage. The alumina ceramic lining has a Rockwell hardness of up to HRA85-90, and its wear resistance is 266 times that of hardened steel and 171.5 times that of high-chromium cast iron. Under equivalent operating conditions, its service life is 10-20 times that of ordinary steel pipe, significantly reducing replacement frequency. |
2. Smooth Inner Wall |
The ceramic surface is as smooth as a mirror, with a low coefficient of friction. This effectively reduces conveying resistance, prevents material blockage and sticking, and reduces operating energy consumption for pneumatic conveying systems. |
3. Corrosion Resistance |
Alumina is a stable chemical substance with excellent corrosion resistance to acids, alkalis, solvents, and other chemical media, making it suitable for a wider range of applications than ordinary metal pipes. |
4. High-Temperature Resistance |
It can operate continuously in temperatures ranging from -50°C to 350°C, meeting the requirements of most industrial high-temperature applications. |
5. Lightweight |
Compared to integrally cast wear-resistant alloy pipes, ceramic-lined pipes are lighter, making them easier to transport, install, and support, reducing the load on engineering structures and installation costs. |
6. High Overall Cost-Effectiveness |
Although the initial purchase cost is higher than that of ordinary steel pipes, their exceptionally long service life significantly reduces downtime, maintenance workload, and replacement costs, resulting in significant overall economic benefits over their entire lifecycle. |
Wear-resistant ceramic-lined pipes are specifically designed to address severe wear issues and are widely used in industrial pneumatic or hydraulic conveying of abrasive materials:
Wear-resistant alumina ceramic-lined steel pipes, with their ingenious composite structure, are the preferred solution for ensuring production continuity and reducing overall costs under demanding conveying conditions in industries such as power generation, mining, and metallurgy. When selecting the most suitable pipe type, consider the specific material characteristics (particle size, hardness, flow rate), operating temperature, and budget.
Hunan Guoci Ceramics, with its strong material research and development capabilities and advanced production processes, can customize wear-resistant ceramic-lined pipes in various sizes to meet customer application requirements. These are achieved by bonding pre-sintered alumina ceramic sheets (typically square or trapezoidal) to the inner wall of a steel pipe using a high-strength, heat-resistant adhesive, or by mechanically attaching the alumina ceramic tube to the inner wall of the outer steel pipe.
If you are looking for a reliable industrial ceramics manufacturer, please contact us for custom technical ceramic solutions.
Email: Marketing@guociceramic.com